Radical TechMart - The Marketplace for Process Industries - Blog #Automation Equipment for Level MeasurementRadical TechMart - The Marketplace for Process Industries - Blog #Automation Equipment for Level Measurementhttps://www.radicaltechmart.com/blogs/tag/automation-equipment-for-level-measurementSat, 11 Apr 2026 03:48:00 +0530http://zoho.com/sites/<![CDATA[Level Sensor Used in Beer Manufacturing Process]]>https://www.radicaltechmart.com/blogs/post/level-sensor-used-in-beer-manufacturing-processBeer manufacturing relies on precise level measurement at various stages, from monitoring barley in silos to controlling wort boiling and fermentation. Industrial level sensors and switches are essential for smooth operations, maintaining quality, and ensuring efficient production.]]>

Beer is the drink most consumed globally. However, do you ever think of how it was produced? Here, we shall be taking you through the process of beer production and showing at which stages what kind of industrial level sensors and switches are used. So, let's begin without wasting any more time!

Step 1: Malt Silo
The beer production process starts with malting. Barley grains are watered and allowed to germinate before drying in a kiln. At this stage, it is typical to employ RF Admittance Level Sensors when measuring the level within a silo holding barley. These sensors measure the level in this silo by determining changes in capacitance as the material fills up the silo. Vibrating Fork Level Switch for Solids may be favored when there is a need to avoid maintenance. The sensor bases its detecting ability on the vibration changes that occur on happening contact with the given solids.

Use: During this process, the starches in the barley convert into fermentable sugars.

2. Hot Water Tank
Malted grains are then crushed and combined with hot water. Hot water is commonly used between 70°C and 80°C. Liquid Tuning Fork Level Switches can be used to control the hot temperature of the water. Liquid level sensors work by vibrating at a specific frequency. Any time the liquid comes in contact with the sensor, the vibration changes to signal the level status.

Use: The crushed malt releases hot water that extracts fermentable sugars which the yeast will later use for energy during the fermentation process.

Step 3: Mash Tun
Malted extract and hot water are pumped into the mash tun. The starch is converted into sugars in this process with the help of enzymes. For sanitary applications, an EHEDG Certified Tuning Fork Level Sensor for Liquids is used. It is similar to the principle of a tuning fork but designed to keep the process sanitary.

Use: This stage is vital in the production of fermentable sugars that are needed for fermentation.

Step 4: Lauter Tun
Since wort is now separated from the grains through grinding, a Tuning Fork Level Switch for Liquids with hygienic fittings is applied in the lauter tun in the process. With hygienic fittings, this device ensures it remains clean. This is also possible through the use of a Tuning Fork Level Sensor for Liquids in compact installations. The sensors must monitor the wort level separated from the grains.
        
Use: Separation of clear, sugar-rich wort to be fermented into beer.

Step 5: Wort Kettle
Transfer to the kettle in which the wort is boiled with hops. This step provides the bitterness and the aroma of beer. Sensors here are of types that survive up to 150°C; therefore, Tuning Fork Level Sensor for Liquids can be used for detecting levels in different liquids. They monitor the liquid level by sensing the variation in vibration while low-power-consumption vibration switches save energy.

Use: Boil with hops in order to strengthen the flavour profile of beer and kill bacteria.

Step 6: Fermentation Tank
After boiling, the wort is cooled and put into the fermentation tank. Suger is ferment to alcohol or carbon dioxide by yeast. RF-Admittance Level Switch for Sticky Solids is ideal in this tacky situation because of their immunity to build-up; they can measure material levels remarkably well even with the case of tackiness.

Use: The yeast ferments the sugars into alcohol which composes the beer.

Step 7: Yeast Storage
Yeast is an integral part of the beer production process. For yeast storage, a remote level monitoring system such as an RF Admittance Type Level Sensor is efficient. However, for a compact solution, an RF-Admittance Level Switch for Sticky Solids and Liquids measuring both liquids and solids with great accuracy does the trick.

Use: To store the yeast so that it may be used again in fermentation.

Step 8: Maturation Vat
Beer is transferred to the maturation vats, also known as secondary fermentation tanks, where the remaining yeast particles settle. A Capacitive Level Sensor for Bulky Solids with rope arrangement measures the settled particles. Rope arrangement is useful for the accurate measurement in large storage sections.

Use: This allows the beer to mature. It enhances clarity and will enhance the flavor.

Step 9: Bright Beer Tank
Clarifiers are added to the beer to enhance its clarity and flavors. For the stage of production at this point, tuning fork level switches for liquids are used to determine the liquid levels. The sensor ensures that the beer remains at the optimum level to process.

Finishing The beer is ready to be packaged and sold with the desirable taste and appearance.

]]>Mon, 03 Apr 2023 12:44:31 +0000<![CDATA[How to Choose the Right Temperature Sensor]]>https://www.radicaltechmart.com/blogs/post/level-sensor-used-in-beer-manufacturing-process4Beer manufacturing relies on precise level measurement at various stages, from monitoring barley in silos to controlling wort boiling and fermentation. Industrial level sensors and switches are essential for smooth operations, maintaining quality, and ensuring efficient production.]]>

Choosing the wrong temperature sensor can lead to higher costs, downtime, and inaccurate measurements. If you're struggling to find the right sensor for your industrial applications, this guide will help you make an informed decision.

Understanding Different Types of Temperature Sensors

Temperature sensors come in four main types, each designed for specific industrial needs.

Resistance Temperature Detector (RTD):  

RTDs are known for their high accuracy and long-term stability. They are commonly used in industries like pharmaceuticals, food processing, and power plants. Although RTDs are more expensive than thermocouples, they offer higher reliability and precision.

Thermocouple:  

These sensors are ideal for high-temperature environments, with some types capable of measuring up to 1800°C. They are widely used in furnaces, boilers, and metal processing. Thermocouples respond quickly to temperature changes but have lower accuracy compared to RTDs. There are different types such as J, K, T, B, R, S, and N, and selecting the right one depends on your application.

Thermistor:  

These are best suited for low-temperature applications such as HVAC systems, medical devices, and electronics. Thermistors are cost-effective but have a limited temperature range compared to RTDs and thermocouples.

Infrared Temperature Sensor:  

These sensors allow for non-contact measurement, making them ideal for moving or hazardous materials. They are widely used in the glass, plastic, and food industries, as well as in applications where traditional contact sensors are impractical.


How to Choose the Right Sensor for Your Industry

Before selecting a temperature sensor, consider these key factors:

    • Temperature Range: If your application involves high temperatures, a thermocouple is the best choice. For precision measurements, RTDs are more suitable.
    • Response Time: If you need fast readings, thermocouples work best. If stability is your priority, go for an RTD.
    • Contact vs. Non-Contact Measurement: If your process involves moving parts or hazardous materials, an infrared sensor is the right option.
    • Budget and Installation Requirements: Each sensor type comes with different costs and installation needs. Ensure you select a sensor that fits within your budget and can be easily integrated into your system.

For RTDs and thermocouples, additional specifications such as type (Pt100, J, K), temperature range, probe diameter, probe length, thread size, and sheath material (SS304, SS316, S310, Inconel) must be considered.


Common Mistakes to Avoid in Sensor Selection

Many industries face losses due to incorrect sensor selection. Some common mistakes include:

    • Using a thermistor for high-temperature applications can lead to failure.
    • Choosing a low-cost sensor without considering calibration needs, leading to inaccurate readings.
    • Ignoring environmental factors such as moisture, pressure, or contamination, which can affect sensor performance.


Recommended Brands for Temperature Sensors

For high-quality and reliable temperature sensors, we recommend Radical TechArt. 

Their customized solutions for RTDs and thermocouples are trusted across industries for their durability and accuracy.


Get Your Free Industrial Sensor Selection Guide!

If you're still unsure about which sensor to choose, we have you covered! 

Get our exclusive ‘Industrial Sensor Selection Guide – How to Choose the Right Sensor for Your Needs’ absolutely FREE! 

Simply subscribe to our YouTube channel and send us a WhatsApp message at 9724278409, and we’ll send you the guide right away!

]]>Mon, 03 Apr 2023 12:44:31 +0000<![CDATA[Level Sensor Used in Dairy Processing Plants]]>https://www.radicaltechmart.com/blogs/post/level-sensor-used-in-beer-manufacturing-process2Beer manufacturing relies on precise level measurement at various stages, from monitoring barley in silos to controlling wort boiling and fermentation. Industrial level sensors and switches are essential for smooth operations, maintaining quality, and ensuring efficient production.]]>

Dairy processing plants require precise monitoring and control of liquid levels at various stages of production to ensure efficiency, hygiene, and product quality. Level sensors play a crucial role in automating processes, preventing overflows, and maintaining optimal storage conditions. Here’s how level sensors are utilized in different stages of dairy processing

Step 1: Raw Milk Storage

    • Raw milk is collected and stored in large storage tanks before processing. 
    • Maintaining the right level in these tanks is essential to prevent overflow and ensure a continuous supply for further processing. 
    • Capacitive and ultrasonic level sensors are commonly used to monitor milk levels, ensuring precise inventory management.

Step 2: Milk Pasteurization

    • During pasteurization, milk is heated to eliminate harmful bacteria. 
    • The process involves holding milk at a specific temperature for a set duration. 
    • Level sensors help in regulating milk flow between pasteurization chambers, preventing dry running of pumps, and ensuring the right quantity of milk is processed without wastage.

Step 3: CIP Process (Clean-In-Place)

    • The Clean-In-Place (CIP) process is crucial for maintaining hygiene in dairy plants. It involves the automatic cleaning of pipes, tanks, and equipment without disassembly. 
    • Level sensors in CIP tanks help control the precise dosing of cleaning solutions, preventing shortages or excessive use of chemicals. 
    • Radar and guided wave radar sensors are ideal for this application due to their accuracy in liquid level measurement.

Step 4: Butter Storage Tank

    • After processing, butter is stored in large tanks before packaging. 
    • Since butter has a semi-solid consistency, specialized vibrating fork and radar level sensors are used to monitor its level. 
    • These sensors help ensure a steady supply for the packaging unit while preventing overfilling and product loss.

Step 5: Jaw Cooling Balance Tank

    • The jaw cooling balance tank is used in dairy plants to maintain the temperature of processed dairy products before final packaging. 
    • Level sensors in these tanks help regulate cooling water levels, ensuring efficient temperature control. 
    • Float-based and hydrostatic level sensors are commonly used in these applications for reliable performance.

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